+86-574-87883895
We design casting and foundry tooling for several performance after market companies, manifolds, cylinderheads, water pumps, superchargers etc.
Casting a manifold is not a DIY casting project. The amount of metal involved makes it very dangerous for someone that doesn't know what they are doing.
You can't really make a new casting tooling by making molds off the old one because of shrinkage involved. There are hack ways to do it but in modern times this isn't the way to do it.
If you want to make a manifold the first thing you MUST do is get your self a look at some existing manifold tooling so you know what you are getting into.
The only reasonable way to make a manifold today is to model what you want in 3D CAD. The designer has to know about design for foundry tooling and should be capable of designing all of the foundry tooling, if they are learning as they go along, you will just waste time.
IATF16949&ISO 9001 CERTIFIED
FUERD was founded in 1987 with a small die casting tooling and die casting facility located in Ningbo. Today, the company has become one of the largest and most diversified die casting companies in the China. FUERD grew considerably and built an expert in large, thin-walled die castings serving the lighting and auto industries.
✧ Products Description:
| Mold Material | SKD61, H13 |
| Item Name | Custom Low Pressure Aluminum Casting Inlet Intake Manifold |
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General Products Application |
Metal Prts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc. |
| Main blank Process for Aluminum Casting | Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, High Pressure Casting/Sand Casting, Extrusion Casting etc. |
| Blanks Tolerance -Casting Tolerance | CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting |
| Applicable Material for casting | A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301,ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements |
| Casting Blank Size /Dimensions | 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements |
| Casting Blank Weight | Range from 0.01kg-50kg |
| Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment | T5~T6 |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color) |
| MOQ | For casting parts: 100pcs For Machining parts: 50pcs |
| Lead Time | 45days from the receipt date of deposit for Intake Manifold |
| Cavity | Single or multiple |
| Mold Life Time | 50K times |
| Product Material | 1) ADC10, ADC12, A360, A380, A413, A356, LM20, LM24 2) Zinc alloy 3#, 5#, 8# |
| Surface Treatment | 1) Polish, powder coating, lacquer coating, e-coating, sand blast, shot blast, anodine 2) Polish + zinc plating/chrome plating/pearl chrome plating/nickel plating/copper plating |
| Size | 1) According to customers' drawings 2) According to customers' samples |
| Drawing Format | step, dwg, igs, pdf |
| Certificates | ISO 9001:2015 & IATF 16949 |
| Payment Term | T/T, L/C, Trade Assurance |
✧ Packaging Details:
1. Plastic bag with the pearl-cotton package.
2. To be packed in cartons.
3. Use glues tape to seal cartons.
4. Deliver out by sea or air.
Or according to customers' requirements.
Each carton less than 15kg.
✧ Lead Time:
| Quantity(Pieces) | 1 - 3000 | >3000 |
| Est. Time(days) | 25 | To be negotiated |
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Product DFM |
Mold Making |
Centralized smelting |
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Die casting |
Casting monitoring |
Automatic polishing |
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Shot blasting |
CNC Machining |
Ultrasonic cleaning |
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Tensile testing |
Spectrum analyzer |
X-Ray：Check the shrinkage sand hole inside the produc |
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CMM：Check the product position, parallelism, isometric tolerance and dimension |
Final inspection line |
Standard Or Custom Packing |
✧ Why cloose us:
1. Engineering Designing
Innovatived tooling designs engineered and optimize your new and existing parts...at FREE COST to You!
2. Lower Tooling Costs
Quickly soft tooling to make under 1000 part for your testing to avoid die casting mold investment risk and saving product test time!
3. Lower Part Costs
Automatic and manually die casting production process to save part costs.
4. Assembly line
Final assembly line to make sure all parts good fitting together for whole project requirement.
5. Customer Service
Professional project engineer directly work with your designing engineers from the designing stage through product delivery.
6. Reliable Quality
Integrated Quality Management system IATF16949 & ISO 9001 certified from RFQ to delivery to control of good quality.
7. On-time Delivery
Above 98% of molds and product can be shipped on time.
8. Manufacturer experience
More than 35 years manufacturer experience with satisfied customers.
✧ FAQ:
