Automotive Electronic Control Module Shell
Automotive Electronic Control Module Shell
The structure of aluminum alloy casing castings for automotive controllers has a direct impact on the efficiency and performance of automotive controllers. At present, the aluminum alloy casing casting structure of most car controllers is simple. Usually only used as a container to wrap internal components. Installation and maintenance are cumbersome. Due to the long-term high load working state of the car controller and the tendency to accumulate a large amount of heat internally. Affects work efficiency. At the same time, as the car continues to shake during driving. The internal components are prone to misalignment or damage. Impact on service life.
IATF16949&ISO 9001 CERTIFIED
FUERD was founded in 1987 with a small die casting tooling and die casting facility located in Ningbo. Today, the company has become one of the largest and most diversified die casting companies in the China. FUERD grew considerably and built an expert in large, thin-walled die castings serving the lighting and auto industries.
✧ Products Description:
| Mold Material | SKD61, H13 |
| Item Name | Custom Low Pressure Aluminum Casting Inlet Intake Manifold |
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General Products Application |
Metal Prts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve, valve housing , Fitting, flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains, etc. |
| Main blank Process for Aluminum Casting | Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, High Pressure Casting/Sand Casting, Extrusion Casting etc. |
| Blanks Tolerance -Casting Tolerance | CT4-6 for Permanent Molding, Die Casting, CT 9-11 for Sand Casting |
| Applicable Material for casting | A356.0/ZL101, GAlSi7Mg (3.2371.61)/AlSi7Mg/, A-S7G, Al Si Alloy, Al Cu Alloy ZL201 Al Mg Alloy ZL301, ZL302, Al Zn Alloy ZL401Zn Alloy Zamak 3, Zamak 5, Zamak 7, Zamak 2, Or according to customer requirements |
| Casting Blank Size /Dimensions | 2 mm-1500mm / 0.08inch-60inch, or according to customer requirements |
| Casting Blank Weight | Range from 0.01kg-50kg |
| Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment | T5~T6 |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color) |
| MOQ | For casting parts: 100pcs For Machining parts: 50pcs |
| Lead Time | 45days from the receipt date of deposit |
| Cavity | Single or multiple |
| Mold Life Time | 50K times |
| Product Material | 1) ADC10, ADC12, A360, A380, A413, A356, LM20, LM24 2) Zinc alloy 3#, 5#, 8# |
| Surface Treatment | 1) Polish, powder coating, lacquer coating, e-coating, sand blast, shot blast, anodine 2) Polish + zinc plating/chrome plating/pearl chrome plating/nickel plating/copper plating |
| Size | 1) According to customers' drawings 2) According to customers' samples |
| Drawing Format | step, dwg, igs, pdf |
| Certificates | ISO 9001:2015 & IATF 16949 |
| Payment Term | T/T, L/C, Trade Assurance |
✧ Packaging Details:
1. Plastic bag with pearl-cotton package.
2. To be packed in cartons.
3. Use glue tape to seal cartons.
4. Deliver out by sea or air.
Or according to customers' requirements.
Each carton less than 15kg.
✧ Lead Time:
| Quantity(Pieces) | 1 - 3000 | >3000 |
| Est. Time(days) | 25 | To be negotiated |
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Product DFM |
Mold Making |
Centralized smelting |
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Die casting |
Casting monitoring |
Automatic polishing |
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Shot blasting |
CNC Machining |
Ultrasonic cleaning |
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Tensile testing |
Spectrum analyzer |
X-Ray：Check the shrinkage sand hole inside the produc |
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CMM：Check the product position, parallelism, isometric tolerance and dimension |
Final inspection line |
Standard Or Custom Packing |
✧ Why cloose us:
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1. Engineering Designing
Innovatived tooling designs engineered and optimize your new and existing parts...at FREE COST to You! -
2. Lower Tooling Costs
Quickly soft tooling to make under 1000 part for your testing to avoid die casting mold investment risk and saving product test time! -
3. Lower Part Costs
Automatic and manually die casting production process to save part costs. -
4. Assembly line
Final assembly line to make sure all parts good fitting together for whole project requirement. -
5. Customer Service
Professional project engineer directly work with your designing engineers from the designing stage through product delivery. -
6. Reliable Quality
Integrated Quality Management system IATF16949 & ISO 9001 certified from RFQ to delivery to control of good quality. -
7. On-time Delivery
Above 98% of molds and product can be shipped on time. -
8. Manufacturer experience
More than 35 years manufacturer experience with satisfied customers.
✧ FAQ:
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1. Are you a manufacturer or a trading company?We are factory that provide mold ,die casting, CNC and all process related .
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2. How to quote?Received the sample or drawing in CAM/STP/IGS form, then we will make the quotation.
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3. What kind of production service do you provide?Mold making, die casting, CNC machining, stamping, plastic injection, assembly, and surface treatment.
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4. What's the production time for new molds and mass production?30-60 days to make the new moulds, mass production takes around 30-45 days, also we can speed up process urgently if need.
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5. Payment termsTooling cost: TT 50% with order, the balance after sample approved.
Mass production: TT 50% with order, the balance at sight of B/L -
6. How about the packing?Both standard and customized will be available.
