In addition to the lightweight of the body structure, the battery pack itself also needs to be lightweight. The lightweight of the battery housing is one of the directions of efforts.
Especially for battery packs of pure electric vehicles, the pursuit of high mileage on the premise of the current lithium-ion battery level of development will inevitably require that the weight of the battery case be reduced as much as possible while ensuring high structural strength, the weight of the battery pack can be reduced about 10-30% by using light aluminum alloy than by using steel, which can reduce the overall weight of the battery pack to some extent.
Die-casting and extrusion are commonly used in the production of aluminum alloy housing. The housing can be molded in one piece (flatness and accuracy are affected to a certain extent, especially if the installation interface has sealing requirements, it may require post-processing to modify), do not need welding, need large tonnage die-casting machine to achieve, generally subject to size restrictions, housing size will not be too large, usually used for battery tray, you can increase the tailor-welded process to compensate if the size of housing is too large.
IATF16949&ISO 9001 CERTIFIED
FUERD was founded in 1987 with a small die casting tooling and die casting facility located in Ningbo. Today, the company has become one of the largest and most diversified die casting companies in the China. FUERD grew considerably and built an expert in large, thin-walled die castings serving the lighting and auto industries.
✧ Products Description:
Mold Material | SKD61, H13 |
Cavity | Single or multiple |
Mold Life Time | 50K times |
Product Material | 1) ADC10, ADC12, A360, A380, A413, A356, LM20, LM24 2) Zinc alloy 3#, 5#, 8# |
Surface Treatment | 1) Polish, powder coating, lacquer coating, e-coating, sand blast, shot blast, anodine 2) Polish + zinc plating/chrome plating/pearl chrome plating/nickel plating/copper plating |
Size | 1) According to customers' drawings 2) According to customers' samples |
Drawing Format | step, dwg, igs, pdf |
Certificates | ISO 9001:2015 & IATF 16949 |
Payment Term | T/T, L/C, Trade Assurance |
✧ Packaging Details:
1. Plastic bag with the pearl-cotton package.
2. To be packed in cartons.
3. Use glues tape to seal cartons.
4. Deliver out by sea or air.
Or according to customers' requirements.
Each carton less than 15kg.
✧ Lead Time:
Quantity(Pieces) | 1 - 3000 | >3000 |
Est. Time(days) | 25 | To be negotiated |
Product DFM |
Mold Making |
Centralized smelting |
Die casting |
Casting monitoring |
Automatic polishing |
Shot blasting |
CNC Machining |
Ultrasonic cleaning |
Tensile testing |
Spectrum analyzer |
X-Ray:Check the shrinkage sand hole inside the produc |
CMM:Check the product position, parallelism, isometric tolerance and dimension |
Final inspection line |
Standard Or Custom Packing |
✧ Why cloose us:
1. Engineering Designing
Innovatived tooling designs engineered and optimize your new and existing parts...at FREE COST to You!
2. Lower Tooling Costs
Quickly soft tooling to make under 1000 part for your testing to avoid die casting mold investment risk and saving product test time!
3. Lower Part Costs
Automatic and manually die casting production process to save part costs.
4. Assembly line
Final assembly line to make sure all parts good fitting together for whole project requirement.
5. Customer Service
Professional project engineer directly work with your designing engineers from the designing stage through product delivery.
6. Reliable Quality
Integrated Quality Management system IATF16949 & ISO 9001 certified from RFQ to delivery to control of good quality.
7. On-time Delivery
Above 98% of molds and product can be shipped on time.
8. Manufacturer experience
More than 35 years manufacturer experience with satisfied customers.
✧ FAQ: